New Holland LM5040, LM5060, LM5080 Telehandler Service Repair Manual
New Holland LM5040, LM5060, LM5080 Telehandler Service Repair Manual Download
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This professional service manual contains the service procedures for the New Holland LM5040, LM5060, LM5080 Telehandler. In this service manual you will find detailed step-by-step instructions, illustrations, specifications and diagrams. View the service manual on your computer or print off detailed service and maintenance as well as illustrations as needed.
Topics in the LM5040, LM5060, LM5080 Telehandler Service Manual include:
GENERAL INFORMATION
General instructions
Safety rules
Product identification
Environmental considerations
Maintenance techniques
General instructions
Safety rules
Product identification
Environmental considerations
Maintenance techniques
ENGINE
Main engine specifications
General engine specifications
General information on F4GE9484J*J600 engine
General information on F4GE9484J*J603 engine
Removal and installation of engine and radiator
Troubleshooting
Tightening torques
Special tools
Main engine specifications
General engine specifications
General information on F4GE9484J*J600 engine
General information on F4GE9484J*J603 engine
Removal and installation of engine and radiator
Troubleshooting
Tightening torques
Special tools
TRANSMISSION
Powershift transmission
Transmission assembly
Drop box assembly
Operation of gearbox
Transmission and hydraulic oil circuit diagrams
Operation of modulating valve
Torque converter and oil cooler hydraulic circuit
Troubleshooting guide
Troubleshooting procedures
Troubleshooting
Pressure tests on clutch and high pressure circuit
Pressure tests on torque converter and oil cooler hydraulic circuit
Test points
Assembly instructions
Transmission overhaul
APC122 electronic control with Powershift transmission (optional)
Power Shuttle transmission (optional)
Power shuttle transmission assembly
Assembly instruction
Operation of gearbox
Activated solenoids power flows and hydraulic circuit
Transmission overhaul
Brake pad substitution and adjustment of parking brake calliper (Powershift and Powershuttle Transmission)
Special tools
Powershift transmission
Transmission assembly
Drop box assembly
Operation of gearbox
Transmission and hydraulic oil circuit diagrams
Operation of modulating valve
Torque converter and oil cooler hydraulic circuit
Troubleshooting guide
Troubleshooting procedures
Troubleshooting
Pressure tests on clutch and high pressure circuit
Pressure tests on torque converter and oil cooler hydraulic circuit
Test points
Assembly instructions
Transmission overhaul
APC122 electronic control with Powershift transmission (optional)
Power Shuttle transmission (optional)
Power shuttle transmission assembly
Assembly instruction
Operation of gearbox
Activated solenoids power flows and hydraulic circuit
Transmission overhaul
Brake pad substitution and adjustment of parking brake calliper (Powershift and Powershuttle Transmission)
Special tools
FRONT AXLE
Technical data
Description
Operation
Troubleshooting
Wheel toe–in check
Component overhaul
Front axle removal procedure
Front axle overhaul
Removing the steering cylinders
Dissasembly of 45% limited slip differential
Installation and adjustment of axle drive pinion
Front drive shaft
Technical data
Description
Operation
Troubleshooting
Wheel toe–in check
Component overhaul
Front axle removal procedure
Front axle overhaul
Removing the steering cylinders
Dissasembly of 45% limited slip differential
Installation and adjustment of axle drive pinion
Front drive shaft
REAR AXLE
Technical data
Description
Operation diagram
Rear drive shaft
Component overhaul
Rear axle removal procedure
Overhaul
Special tools
Technical data
Description
Operation diagram
Rear drive shaft
Component overhaul
Rear axle removal procedure
Overhaul
Special tools
BRAKING SYSTEM
Service brakes
Trailer brake
Parking brake
Brake disc adjustment
Troubleshooting
Brakes disassembly
Service brakes
Trailer brake
Parking brake
Brake disc adjustment
Troubleshooting
Brakes disassembly
HYDRAULIC SYSTEM
Technical data
Steering system hydraulic circuit
Introduction
Steering valve
Telescopic boom hydraulic circuit
Component operation
Hydraulic pump
Pressure reducing valve
Front loader controls/ operation
Balancing valves
Power steering (OSPQ)
Telescopic boom control valve
Auxiliary functions control valve
Cylinders
Chains
Boom sections
Ride Control system (optional)
Floating boom control switch (optional)
Continuous flow control switch (optional)
Reversible fan (optional)
Technical data
Steering system hydraulic circuit
Introduction
Steering valve
Telescopic boom hydraulic circuit
Component operation
Hydraulic pump
Pressure reducing valve
Front loader controls/ operation
Balancing valves
Power steering (OSPQ)
Telescopic boom control valve
Auxiliary functions control valve
Cylinders
Chains
Boom sections
Ride Control system (optional)
Floating boom control switch (optional)
Continuous flow control switch (optional)
Reversible fan (optional)
ELECTRICAL SYSTEM
Chapter 1 — Electrical system — general
Electrical equipment specifications
Electrical system and fuses
Controls and instruments
SAR — Anti–Tipping System
Bulb replacement
Protecting the electrical systems during charging or welding
Starting the machine using jump leads
Temporary wiring repairs
Electrical system — general fault finding
Chapter 2 — Circuit diagrams
List of connectors
List of components
How to use the circuit diagrams
Diagram 1: Starting/recharge/warning lights/indicators
Diagram 2: Transmission
Diagram 3: Wheel alignment/solenoid valves/brake system
Diagram 4: Boom control
Diagram 5: Chassis levelling (LM5080 only)
Diagram 6: Lights/windscreen wiper
Diagram 7: Work lights/beacon
Diagram 8: Anti–tipping system / site–street switch / roof wiper
Diagram 9: Heater, radio/trailer socket/interior light
Diagram 10: Air–conditioning system
Diagram 11: Rear attachment (optional)
Diagram 12: Reversible fan (optional)
Diagram 13: Ride Control system (optional)
Diagram 14: Floating boom (optional)
Chapter 1 — Electrical system — general
Electrical equipment specifications
Electrical system and fuses
Controls and instruments
SAR — Anti–Tipping System
Bulb replacement
Protecting the electrical systems during charging or welding
Starting the machine using jump leads
Temporary wiring repairs
Electrical system — general fault finding
Chapter 2 — Circuit diagrams
List of connectors
List of components
How to use the circuit diagrams
Diagram 1: Starting/recharge/warning lights/indicators
Diagram 2: Transmission
Diagram 3: Wheel alignment/solenoid valves/brake system
Diagram 4: Boom control
Diagram 5: Chassis levelling (LM5080 only)
Diagram 6: Lights/windscreen wiper
Diagram 7: Work lights/beacon
Diagram 8: Anti–tipping system / site–street switch / roof wiper
Diagram 9: Heater, radio/trailer socket/interior light
Diagram 10: Air–conditioning system
Diagram 11: Rear attachment (optional)
Diagram 12: Reversible fan (optional)
Diagram 13: Ride Control system (optional)
Diagram 14: Floating boom (optional)
AIR CONDITIONING SYSTEM
Air conditioning system
Operation
Cab heating–ventilation controls
Components
Precautions for use
Connections for servicing tools (recovery and recharge station)
Draining the refrigerant
Recharging with refrigerant
Leak test
Special tools
Troubleshooting
Air conditioning system
Operation
Cab heating–ventilation controls
Components
Precautions for use
Connections for servicing tools (recovery and recharge station)
Draining the refrigerant
Recharging with refrigerant
Leak test
Special tools
Troubleshooting
Covers: New Holland LM5040, LM5060, LM5080 Telehandler
Pages: 733
Format: PDF file (zipped)
Compatibility: Windows/Mac computers
File size: 266mbNote: Instant digital download only – no printed copy or CD-ROM media. Latest edition.
Pages: 733
Format: PDF file (zipped)
Compatibility: Windows/Mac computers
File size: 266mbNote: Instant digital download only – no printed copy or CD-ROM media. Latest edition.
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